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JESW Solid-Self-Lubricating Wear Plates

JESW Solid-Self-Lubricating Wear Plates

ব্র্যান্ড নাম: VIIPLUS.COM
মডেল নম্বর: self-lubricating bearing
বিস্তারিত তথ্য
Place of Origin:
CHINA
প্লেট উপাদান পরুন:
ব্রোঞ্জ প্লাগড গ্রাফাইট
Fob:
সাংহাই
হাইট:
ব্রোঞ্জ বুশিং
Fetrue:
রক্ষণাবেক্ষণ
নমুনা:
অবলম্বনযোগ্য
সুবিধা:
উচ্চ মানের , ভাল দাম
আবেদন:
উচ্চ লোড এবং জারা প্রতিরোধের জন্য বুশ ভারবহন
স্ব-তৈলাক্তকরণ:
হ্যাঁ
পণ্যের বর্ণনা

JESW Solid-Self-Lubricating Wear Plates Self-Lubricating Oilless Bushes The Ultimate Maintenance Solution for Custom Plate

Product Description:

The Oilless Bushes product is a versatile solution for various industrial applications, offering superior performance and durability. With wear plate material made of Bronze Plugged Graphite, these bushes are designed to withstand high levels of stress and friction, providing long-lasting reliability.

The product features a Bronze Bushing height, ensuring a secure fit and optimal functionality in different machinery and equipment. The solid lubricating bearings of the Oilless Bushes make them ideal for heavy-duty use, offering smooth operation and reduced maintenance requirements.

Available in different alloys such as ZCuZn25AI6Fe3Mn3 and ZCuSn6Zn6Pb3, the Oilless Bushes provide a wide range of options to suit specific industry needs. The C95400 Aluminum Bronze Bush and C86300 Manganese Bronze Wear Plates and Bushings are perfect for applications requiring high wear resistance and reliability.

Moreover, the C95500 Aluminum Bronze Self-lubricating Bushes are specifically designed for marine propeller systems and seawater pumps, offering excellent corrosion resistance and self-lubricating properties. These self-lubricating bearings ensure smooth and efficient operation in challenging marine environments.

For high load and corrosion resistance requirements, the C63000 Nickel Aluminum Bronze Oilless Bush Bearing is the ideal choice. Its robust construction and advanced materials make it suitable for heavy-duty applications where reliable performance is crucial.

The Oilless Bushes product is known for its exceptional quality and performance, making it a preferred choice for industries seeking reliable and long-lasting solutions. With its self-lubricating bearing design, bronze bush height, and durable alloy options, these bushes offer unmatched durability and efficiency in various applications.

Whether you need a reliable solution for high-load machinery, marine equipment, or industrial applications, the Oilless Bushes product is a versatile and dependable choice. With samples available for testing and evaluation, you can experience the superior performance and quality of these bushes firsthand.

 

Features:

  • Product Name: Oilless Bushes
  • Wear Plate Material: Bronze Plugged Graphite
  • Application: Bush Bearing For High Load And Corrosion Resistance
  • Samples: Available
  • Alloy:
    • ZCuZn25AI6Fe3Mn3 or ZCuSn6Zn6Pb3
    • C95400 Aluminum Bronze Bush
    • C86300 Manganese Bronze Wear Plates And Bushings
    • C95500 Aluminum Bronze Self-lubricating Bushes For Marine Propeller Systems And Seawater Pumps
    • C63000 Nickel Aluminum Bronze Oilless Bush Bearing For High Load And Corrosion Resistance
  • Feature: Maintenance

JESW Solid Self-Lubricating Wear Plates: Advanced Solutions for Heavy-Duty Applications

Introduction

In industrial machinery, wear plates are essential for reducing friction, minimizing wear, and maintaining operational efficiency. JESW solid self-lubricating wear plates integrate high-strength metal alloys with embedded solid lubricants, providing maintenance-free performance under high load and harsh environments.

Unlike conventional wear plates that rely on external lubrication, JESW plates are designed to release a continuous lubricant film directly from the material matrix, ensuring consistent performance over long periods.


What Are JESW Solid Self-Lubricating Wear Plates?

Solid self-lubricating wear plates are engineered surfaces used in sliding or moving components to reduce friction, wear, and maintenance requirements.

Key Characteristics of JESW Wear Plates:

  • Embedded solid lubricants (graphite, PTFE, or other compatible materials)

  • High load-bearing capacity and structural integrity

  • Corrosion and wear-resistant

  • Operates reliably in high temperature, dusty, or hard-to-lubricate environments

These features make JESW plates ideal for applications in metal forming, presses, conveyors, and heavy industrial machinery.


Material Properties and Alloy Composition

JESW wear plates are typically made from high-strength metal alloys, often including copper, zinc, aluminum, manganese, and iron. This alloy combination provides:

Property JESW Alloy Wear Plates Standard Bronze Steel
Tensile Strength (MPa) 450–550 350–450 500–700
Hardness (HB) 150–180 120–150 180–220
Thermal Conductivity (W/m·K) 70–90 50–60 45–60
Wear Resistance High Medium Medium
Lubricant Compatibility Excellent Low Low

Analysis:
The high-strength alloy ensures structural integrity under heavy load, while thermal conductivity and wear resistance make JESW wear plates suitable for continuous operations and high-speed sliding applications. Embedded solid lubricants reduce friction, eliminating the need for frequent external maintenance.


How JESW Self-Lubricating Wear Plates Work

The design of JESW wear plates integrates mechanical strength and self-lubrication:

  1. Alloy Matrix – Provides structural support, load-bearing capacity, and corrosion resistance.

  2. Embedded Solid Lubricant – Plugged graphite or PTFE forms a thin, continuous lubrication film during sliding contact.

  3. Friction Reduction Mechanism – Sliding generates a low-friction interface with coefficients typically between 0.05–0.12, maintaining smooth operation.

Illustrative Concept:


 
 
[Moving Component][Lubricant Film][JESW Wear Plate Alloy Matrix]

This mechanism ensures long-term, maintenance-free performance, even under extreme conditions.


Advantages of JESW Wear Plates

  1. Maintenance-Free Operation
    Eliminates frequent oiling or grease, reducing downtime and labor costs.

  2. High Load and Temperature Capacity
    Withstands heavy loads and high-temperature operations in presses, forming machines, and conveyors.

  3. Extended Service Life
    Embedded lubricants and high-strength alloy minimize wear and prolong component life.

  4. Corrosion Resistance
    Alloy composition and self-lubricating properties improve performance in abrasive or chemically aggressive environments.

Performance Comparison Table:

Feature Steel Wear Plate Standard Bronze Plate JESW Wear Plate
Friction Coefficient 0.2–0.4 0.15–0.3 0.05–0.12
Maintenance High Medium Low
Max Operating Temperature 200°C 250°C 300°C
Wear Rate High Medium Low
Load Capacity Medium Medium High

Typical Applications

1. Heavy Presses and Forming Equipment

  • Handle high loads and maintain low friction under continuous operation.

2. Conveyors and Material Handling Systems

  • Reduce maintenance by eliminating the need for frequent lubrication.

3. Injection Molding and Die Casting

  • High thermal conductivity prevents hotspots, improving product quality.

4. Mining and Bulk Material Processing

  • Wear-resistant surface withstands abrasive materials while reducing friction.

Industry Insight:
Replacing conventional bronze wear plates with JESW self-lubricating plates in a medium-scale manufacturing plant increased service life by 30% and reduced maintenance downtime by 50%.


Choosing the Right JESW Wear Plate

Consider the following factors when selecting a JESW wear plate:

Selection Factor Key Considerations
Load Capacity Verify maximum operational load is within alloy tolerance.
Sliding Speed High-speed applications benefit from high thermal conductivity.
Operating Environment Choose corrosion-resistant alloys for harsh or dusty environments.
Lubricant Type Graphite for high-load/high-temperature, PTFE for low-load/high-speed.
Dimensions & Tolerances Proper sizing ensures uniform load distribution and minimizes wear.

Conclusion

JESW solid self-lubricating wear plates provide a robust, low-maintenance solution for industries that require high load-bearing capacity, wear resistance, and reliable friction reduction. By combining high-strength alloy matrices with embedded solid lubricants, these wear plates ensure long-lasting, efficient, and maintenance-free operation, making them ideal for modern heavy-duty machinery and industrial equipment.

 

Applications:

Oilless bushes from VIIPLUS.COM are a versatile self-lubricating bearing solution suitable for a wide range of applications and scenarios. Made from high-quality bronze bushing material with bronze plugged graphite wear plate material, these oilless bushes are designed to provide reliable performance and durability.

With their self-lubricating feature, these oilless bushes offer a maintenance-free solution, making them ideal for use in various industries and environments. Whether you need a reliable bearing solution for industrial machinery, automotive components, or hydraulic systems, the oilless bushes from VIIPLUS.COM are a perfect choice.

These self-lubricating bearings are proudly made in CHINA, ensuring quality and precision in every piece. The bronze bush material used in the manufacturing process guarantees excellent wear resistance and long-lasting performance, making them suitable for high-load and high-temperature applications.

Whether you require a small quantity for testing or large volumes for production, VIIPLUS.COM offers samples of these oilless bushes to meet your needs. This allows you to evaluate the product's performance and suitability for your specific application before making a bulk purchase.

With FOB ShangHai pricing, these oilless bushes are not only high-quality but also competitively priced, making them a cost-effective solution for your bearing requirements. The versatility and reliability of these self-lubricating bearings make them a popular choice among engineers and manufacturers worldwide.

From machinery and equipment to automotive parts and industrial tools, the oilless bushes from VIIPLUS.COM can be used in various product application occasions and scenarios. Their self-lubricating feature, combined with the durability of bronze bushing material, ensures smooth operation and reduced maintenance costs.

 

Customization:

Unit: mm

Standard No. W L a b Sketch
JESW-28×75 28 75 - 45 A
JESW-28×100 100 50
JESW-28×150 150 150
JESW-38×75 38 75 - 45
JESW-38×100 100 50
JESW-38×150 150 100
JESW-48×75 48 75 - 45
JESW-48×100 100 50
JESW-48×125 125 75
JESW-48×150 150 100
JESW-48×200 200 150
JESW-58×75 58 75 - 45
JESW-58×100 100 50
JESW-58×150 150 100
JESW-75×75 75 75 - 25
JESW-75×100 100 50
JESW-75×125 125 75
JESW-75×150 150 100
JESW-75×200 200 150
JESW-100×100 100 100 50 50 B
JESW-100×125 125 75
JESW-100×150 150 100
JESW-100×200 200 150
JESW-100×250 250 200
JESW-100×300 300 200
JESW-125×125 125 125 50 75
JESW-125×150 150 100
JESW-125×200 200 150
JESW-125×250 250 200
JESW-125×300 300 200
JESW-125×350 350 200
JESW-150×150 150 150 100 100
JESW-150×200 200 150
JESW-150×250 250 200

Product Customization Services for the Oilless Bushes:

Brand Name: VIIPLUS.COM

Model Number: self-lubricating bearing

Place of Origin: CHINA

Height: Bronze Bushing

Wear Plate Material: Bronze Plugged Graphite

Feature: Maintenance

Parts: Self-Lubricating Custom Plate

Self-Lubricating: Yes